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Title: Fitting IRS gearbox


Stairlift bloke - December 18, 2007 06:51 PM (GMT)
I fitted an IRS gearbox to my fug 2 today, the frame horns needed pulling together a bit but I put this down to distorsion when it was converted to IRS.
When I offered up a drive shaft it fouled the top of the frame horns by a few mm is this still down to distorsion or is any modification needed? gearbox nosecone etc?
if not I suppose I will have to make custom mounts.

cheers

Tony

100bob - December 18, 2007 08:40 PM (GMT)
my IRS gearbox has no mods other than a hydrolic clutch and it fits easily, I don't recall even a hint of a problem fitting it. I'll never pretend to be a expert so I reckon a pic or two would be safest before advising.

Tigger - December 18, 2007 11:05 PM (GMT)
If your gearbox horns were originally swing axle then you need to get out the big hammer to give clearance for the CV flanges. I heated mine up with the gas then hit ten barrels of sh#t out of them. You need to deform it by about half or there abouts :P No big deal just something else to do...

Stairlift bloke - December 19, 2007 08:53 PM (GMT)
Thanks, I'm thinking of making a custom gearbox mount instead just to raise it 15 or 20mm. will this cause any problems?

rutger - December 19, 2007 10:40 PM (GMT)
maybe shifting problems...

the best is to support the underside of the horns with a anvil or other heavy thing.

and use the biggest hammer you got. I did the same. and cold (without flame)



raise the gearbox is also used. not many and is more work...

Tigger - December 20, 2007 03:04 PM (GMT)
Personally I wouldn't raise the gearbox.

Two things as Rutger quite rightly says it could give you shifting problems (clearance etc)
But most importantly it will raise your C of G which 'could' compound any handling problems later on...

If you don't want to hit it, then cut it out and box it in :D

Stairlift bloke - December 20, 2007 07:44 PM (GMT)
Thanks guys, I really don't want to beat the frame up cos it's painted up now, so I'm making my own mounts, I'll put some pics up when it's done.




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